This project was years in the planning, and months in the getting around to documenting the whole thing online. At long last here it is.
I bought this coat about 10 years ago at an outlet store in Minneapolis. I loved the coarse red Indian cotton and elephant print - I was sure no one else would have one like it. After a couple of years, though, it was unevenly shrunken from repeated washings, and sun-faded in parts from sitting in the back of my car.
I ripped out the flimsy cotton lining, carefully disassembled the shell, zigzag-stitched around all the raw edges to prevent fraying, and threw the pieces in a fresh bath of red Rit dye. Then I drew over each individual elephant, line by line, with a Sharpie - tedious, but worth it to bring the faded print back out.
And then I put it in a box and all but forgot about it for another couple of years, just waiting to find time and inspiration and the perfect pattern.

The original pieces of the coat before cutting. The two long pieces at the top were a built-in scarf. At the bottom are the pockets, and it’s obvious where they used to be. You can tell that they stamped the elephants on after the coat was cut out and at least partially sewn.
The pattern I used is Vintage Vogue #V2884, a 1954 design. I’m a sucker for those midcentury styles.

Laying out the pattern pieces to try to make everything fit - front and back fabric is folded in half, and the sleeves are stacked one on top of the other. The sleeves of the old coat were way too short, partly due to shrinkage. I lengthened the sleeves of the new coat about 2 inches, which turned out to be a little too long. The sleeves are constructed in two pieces (as per the pattern), and one of those has a seam across it as well (from my patchwork). If I get really ambitious, maybe next year I’ll shorten them just a bit.

Fizzgig supervised this project (and necessitated much use of the lint roller).
The front pieces were a sort of L-shape, the bottom part forming the pockets. I cut where the pattern is folded (see previous photo for a clearer cat-free view) and patchworked it together, with a seam that extends from the existing seam line between the front and side panels.

I cut the collar and front facing from an old pair of black cotton velvet pants. The other pattern piece in this photo is a side panel. I thought I might have to cut those from contrasting fabric as well. They ended up being made from many small pieces patchworked together, with elephant parts pointing every which way - a really neat effect.

The pattern had the back in two pieces. I cut mine in three.

The sides of the back are solid pieces, and the middle panel is made of three sections stacked vertically.

I really like the decorative effect of the flat-felled seams. After this and a couple other projects, I almost remember how to make those without having to look up directions every time. They’re easy, but just one of those things that doesn’t want to stick in my memory.

There was a lot of ripping and re-sewing of seams.

I used muslin for the interfacing on the collar and cuffs. The muslin was new, not recycled, but it was left over from another project. Here you can also see the underlining. All the pieces are reinforced with it - the pattern specified cotton batiste. I used an old flannel blanket my neighbor gave me when she moved. I worried it would make it too warm, but it’s not - there’s my lesson that cotton really is a lot less insulating than wool.

Fizzgig has to be right there whenever I’m sewing. Actually he prefers being between me and the machine. I’m not sure what he finds so fascinating about it, especially since I moved the nice warm lamp that he used to bask under. He’s perfectly safe there, but it still freaks my husband out - I think it reminds him of what happened to the Grinch’s dog.

The pattern called for padstitching on the interfacing and underside of the collar. I’d never heard of that before, and it confused me a little - there was no definition. Was I supposed to put some kind of padding in there? My sewing reference books were almost as vague, but from context and a few photos I figured out that it just means hand-sewing all over with big stitches. It makes sense to me now; it’s what keeps the layers together smoothly and prevents them from bunching up.

And here’s the finished product, a little dirty because I’ve worn it all winter (it’s in the laundry as I type this). The only parts I bought new were the lining fabric, shoulder pads, thread and buttons (covered with self-fabric). Everything else is recycled. It’s shorter than the pictures on the pattern envelope looked (or maybe it’s just that it’s wider) - but I can live with that. I’m still thinking of maybe putting another button below the bottom one; it flaps open a little. All in all, I’m pleased with the result, and it’s been a good conversation piece.